Complex Assemblies, Simplified to Perfection!
- 38+ Unique Parts Assembled into One Seamless Unit.
- 7 Distinct Processes in a Single Assembly—Including Casting, CNC, Forging, and More.
- 10 Different Materials Integrated— Such as MS, SS, Plastic, Rubber, and Spring Steel.
- 5 Comprehensive Test Runs —Including Brake Performance and Hydraulic Leak Testing.
- 6 Post-Processing Operations—Galvanizing, Powder Coating Black Oxide, and More.
- Achieve Over 35% Cost Savings—With Localized Assembly and Superior Efficiency
- Critical Assembly Sample Delivered in Just 7 Weeks—Seamlessly Coordinated Across 13 Sub-Suppliers.
Complex Assemblies? Consider It Done!
At VIA INDIGOS, we turn complexity into precision by bridging the gap between diverse components and a flawless final product. With expertise in multi-part assembly systems across industries, we ensure each assembly is cost-effective, performance-driven, and crafted to the highest quality standards.
Whether it’s integrating materials like mild steel (MS), stainless steel (SS), plastic, and rubber or executing seven intricate processes such as casting, forging, and CNC machining, our team delivers unmatched precision and reliability. Our process includes stringent testing protocols like hydraulic leak tests and brake performance checks, as well as post-processing operations such as galvanizing and powder coating.
Every assembly is optimized for faster lead times, exceptional cost savings, and uncompromising performance, ensuring your product is ready to exceed expectations.
From Pieces to Perfection—Your Assembly Starts Here!
Submit your requirements today, and we’ll handle the rest with unmatched precision.
Built by VIA INDIGOS, Trusted by You!
At VIA INDIGOS, we redefine what’s possible in assembly and manufacturing. With 25+ years of supply chain expertise, we combine innovation, scalability, and precision to deliver assemblies that perform seamlessly under the toughest conditions. Our dedication to your success goes beyond meeting requirements—we aim to exceed expectations at every step.
What Makes Us Stand Out?
All assemblies adhere to ISO 9001, IATF 16949, AS9100, and other industry-specific certifications, ensuring impeccable quality and compliance.
- Hydraulic Leak Test: Validates system integrity under real-world pressure conditions.
- Brake Performance Testing: Evaluates stopping power, deceleration, and endurance across varying environments.
- Pressure Decay Testing: Pinpoints leaks with unmatched precision in sealed systems.
- Vacuum Booster Efficiency Check: Confirms operational reliability under start-up conditions.
- Dynamic Durability Testing: Simulates extended usage to assess wear and performance under stress.
Seamless coordination with 11+ sub-suppliers to deliver critical assemblies in record time, optimized for cost efficiency and reliability.
From automotive to consumer products, we tailor every assembly to your unique specifications, integrating diverse materials like MS, SS, plastic, and rubber.
Achieve over 20% savings on assemblies through local manufacturing and optimized logistics strategies.
Incorporate cutting-edge tools like CAD/CAM for design optimization, digital twin simulations for assembly accuracy, and real-time tracking for enhanced transparency and control.
Incorporate cutting-edge tools like CAD/CAM A single point of contact ensures clear communication and faster resolution of queries.for design optimization, digital twin simulations for assembly accuracy, and real-time tracking for enhanced transparency and control.
Proactive planning and supply chain optimization allow us to meet deadlines consistently, even for time-sensitive projects.
We anticipate and prepare for supply chain disruptions, ensuring your assemblies stay on track.
Complexity Meets Precision—Every Assembly, Every Time!
At VIA INDIGOS, we go beyond standard assembly services. By integrating diverse materials, executing intricate processes, and adhering to rigorous testing, we deliver assemblies that set new industry benchmarks for performance and cost-efficiency.
Reverse Engineering
We analyse existing assemblies to improve designs, streamline production, and reduce costs without compromising quality.
Design for Manufacturing (DFM)
We refine designs to ensure ease of manufacturability while maintaining performance and cost efficiency.
Finite Element Analysis (FEA)
Our advanced simulations evaluate stress, strain, and thermal behavior, ensuring assemblies perform reliably under real-world conditions.
Material Expertise: Tailored for Every Industry
Our wide-ranging material expertise allows us to create assemblies suited for a variety of industrial applications, from automotive to consumer goods, ensuring durability, strength, and performance.
Plastics
We utilize a variety of engineering-grade plastics tailored for lightweight yet durable assemblies:
- Polyethylene Terephthalate (PET or PETE)
- High-Density Polyethylene (HDPE)
- Polyvinyl Chloride (PVC or Vinyl)
- Low-Density Polyethylene (LDPE)
- Polypropylene (PP)
- Polystyrene (PS or Styrofoam)
PVC Variants:
Tailored for industrial and structural applications:
- UPVC (PVC-U)
- PVC-O
- PVC-P
- PVC resins with varied K values
Rubber
Our rubber materials are selected for their resilience under extreme conditions, providing chemical resistance, flexibility, and UV protection:
- Natural Rubber (NR)
- Styrene-Butadiene Rubber (SBR)
- Butyl Rubber (IIR)
- Nitrile Butadiene Rubber (NBR)
- Neoprene® (CR)
- Ethylene Propylene Diene Monomer (EPDM)
- Silicone (Q)
- Viton® (FKM)
Metals
From lightweight alloys to heavy-duty industrial metals, we ensure strength and durability:
- Aluminum Alloys
- Titanium
- Cast Iron and Wrought Iron
- Mild Steel (MS) and Stainless Steel (SS)
- Copper, Bronze, and Brass
- Zinc Alloys
Spring Steel
Known for its high tensile strength and elasticity, we use:
- Carbon Steel
- Alloy Steel
- Stainless Steel
FINISHES
CED & Powder Coatings
Protects assembled components from corrosion and improves aesthetics.
Sand Blasting
Prepares surfaces for further processing.
Black Oxide
Improves corrosion resistance and reduces light reflection.
Galvanizing
Adds a protective zinc layer to prevent corrosion.
SHOT BLASTING
Prepares surfaces of cast parts.
Chrome Plating
Applied to various metal parts for aesthetics and corrosion resistance.
From Pieces to Perfection—Your Assembly Starts Here!
Submit your requirements today, and we’ll handle the rest with unmatched precision.
Testing Protocols: Setting New Standards in Reliability
At VIA INDIGOS, our holistic testing framework ensures every assembly meets and exceeds performance expectations, providing unparalleled confidence at every stage of production. In addition to the core testing methods like hydraulic leak and brake performance evaluations, we also perform:
In addition to core testing methods like hydraulic leak and brake performance evaluations, we also perform:
- Brake Performance Test: Evaluates stopping time, distance, and deceleration under diverse conditions, including wet/dry surfaces, concrete, and bitumen, ensuring safety and optimal performance over prolonged applications.
- Precision Leak Detection (Pressure Decay): A modern leak detection method that monitors pressure changes in sealed systems for unmatched accuracy and safety.
- Hydraulic Integrity Assessment: Simulates real-world conditions to validate hydraulic system integrity, ensuring reliable functionality and avoiding potential performance lapses.
- Vacuum Brake Booster Check: Analyzes vacuum system efficiency through pedal movement tests under controlled engine-start conditions, confirming peak operational reliability.
Advanced Validation Techniques for Complex Assemblies
- Flaw Detection (X-Ray and Ultrasonic Testing): Detects internal flaws in metals and welds, ensuring structural integrity for aerospace and defence applications.
- Corrosion Resistance Testing (Salt Spray): Simulates corrosive environments to assess material resistance for assemblies used in harsh conditions.
- Durability Testing (Thermal Cycling): Evaluates durability under extreme temperature fluctuations, critical for industries like automotive and electronics.
- Noise, Vibration, and Harshness (NVH) Testing: Ensures operational comfort and performance for automotive and heavy machinery assemblies.
- Load-Bearing Validation: Verifies the capacity of assemblies to withstand mechanical loads under operational stresses.
From Testing to Integration: Building Flawless Assemblies
At VIA INDIGOS, we go beyond assembling parts to create precision-engineered systems built for real-world performance. From crafting child parts to delivering fully validated assemblies like high-performance brake calipers, industrial pump systems, or aerospace modules, every stage is designed for reliability, accuracy, and cost efficiency.
Stage | Description | Key Features |
Child Parts | The foundational components essential for every assembly. Each part is manufactured or sourced with exacting precision to meet design and quality standards. | – Produced using advanced techniques like CNC machining, forging, and casting. |
– Includes critical components such as gears, seals, fasteners, and brake caliper parts. | ||
– Comprehensive material traceability and dimensional inspections ensure compliance with design specifications. | ||
Sub-assemblies | Functional units crafted by combining child parts, forming the backbone of a seamless final assembly. Designed for optimal integration and reliability. | – Examples: Gear assemblies, pump assemblies, transmission systems, and brake caliper sub-assemblies. |
– Rigorous dynamic testing ensures performance under stress. | ||
– Hydraulic testing validates leak-proof operation for systems like pumps and brake calipers. | ||
Final Complete Assemblies | Fully integrated systems combining child parts and sub-assemblies, tailored for industry-specific applications. Delivering ready-to-install solutions for critical operations. | – Comprehensive validation through load testing, NVH testing, and thermal cycling ensures flawless performance in demanding conditions. |
– Post-processing options such as galvanizing, powder coating, and black oxide finishing enhance durability. | ||
– Applications include automotive brake systems, industrial machinery, and aerospace modules. |
Certified Excellence from Our Partners, Guaranteed by US!
Our Supply Chain Experience
At VIA INDIGOS, our founders have spent over two decades solving the most complex supply chain challenges. From lead times and quality control to logistics delays and customs issues, we understand the hurdles businesses face when managing global manufacturing. Our team has been in the trenches, ensuring smooth operations when others fall short.
Got Questions? We’ve Got Answers
TESTED & TRUSTED! NOW, LET’S BUILD YOUR ASSEMBLIES WITH VIA INDIGOS!
At VIA INDIGOS, we provide you with a comprehensive suite of services, which keeps us committed to providing an excellent quality customer experience for you. After our first hello, you will be driven through our entire process, from reverse engineering to quality inspection to vendor approval. Additionally, you will get managed inventory, just-in-time delivery, and tool management too. Because, as you are aware, our major motive always remains to streamline your business with the ultimate level of operational efficiency.
Join hands with us to avail services made just for you! A few of our services are:
Our Capabilities
At VIA INDIGOS, we transform your vision into reality with cutting-edge manufacturing processes tailored to meet your specific needs. From precision engineering to innovative design, we ensure every project is executed with excellence. Explore our core capabilities below.
SHEET METAL STAMPING
FORGINGS
INJECTION MOULDING (PLASTICS)
RUBBER MOULDING & EXTRUSION
CNC / VMC MACHINING
ASSEMBLIES
PRODUCTS MANUFACTURED THROUGH ASSEMBLIES
Gear Assembly
Transmission Assemblies
Pump Assemblies
