INJECTION MOULDING Manufacturer
70+ Advanced Machines | Tight tolerances | 10+ Injection Moulding Techniques
- 96% On-Time Delivery Rate Across Projects
- Tolerances Engineered for Exact Fit in High-Performance Applications
- Multi-Material Expertise Covering Liquid silicone rubber (LSR), reaction injection molding (RIM) and Gas-Assisted Techniques (GAT)
From Concepts to Components-Precision Moulded for Excellence
At VIA INDIGOS, we transform raw plastics into critical components that power industries. Whether it’s a high-strength automotive part, a sleek consumer product, or intricate medical-grade solutions, our injection moulding capabilities ensure every detail is flawless.
With 70+ advanced machines and expertise across thermoplastics, over-moulding, liquid silicone, and multi-shot moulding, we bring your designs to life with unmatched accuracy. Supported by ISO 9001 and ISO 14001-certified facilities, alongside industry-specific certifications for medical, aerospace, and automotive applications, we ensure top-tier quality every step of the way.
Our global supply chain is designed to streamline delivery and production timelines, offering end-to-end project management for seamless execution. From material sourcing to real-time production updates, our dedicated ground teams ensure precision, collaboration, and timely delivery for every project.
LETS MOLD, SHIP AND WIN. READY TO START?
From design to delivery, we craft solutions that redefine performance and reliability for your industry.
Why Businesses Trust VIA INDIGOS for Injection Moulding?
Comprehensive Expertise: Proficiency across 10+ injection moulding techniques, including Gas-Assisted Moulding, Reaction Injection Moulding, Micro Injection Moulding and much more.
Scalable Solutions: From low-volume custom runs to high-volume production, our processes are optimized for flexibility and speed.
Global Standards: Supported by ISO 9001 and ISO 14001 certifications, along with industry-specific standards for automotive, agriculture, packaging and many more applications.
Advanced Materials: Expertise in working with thermoplastics (ABS, PEEK, PC, PP, Nylon), Liquid Silicone Rubber (LSR), high-performance resins, bioplastics, acrylics, and elastomers like TPU and TPE to meet diverse industrial needs.
Seamless Supply Chain: From raw materials to delivery, we manage every step with precision.
Real-Time Project Updates: With our on-ground teams providing consistent communication and proactive problem-solving.
Got Questions? We’ve Got Answers
Kickstart Your Injection Moulding Journey Today!
From Design to Delivery - We've Got You Covered!
Moulded to Perfection, Materials We Shape into Your Vision
Our materials expertise ensures that your products are crafted with the right blend of strength, flexibility, and durability. From thermoplastics to engineering plastics, VIA INDIGOS has you covered.
Materials List:
Acrylonitrile Butadiene Styrene (ABS)
Polyethylene, Polycarbonate (PC) Polyamide (PA) / Nylon
Glass-filled Nylon
High Impact Polystyrene (HIPS), Polybutylene Terephthalate (PBT)
Polypropylene (PP), Polycarbonate (PC)
HDPE/LOPE
Not sure if your material is on the list? Reach out-our team will guide you to the best-fit solution for your needs.
Setting the Standard - Quality Assurance You Can Trust
We Test. We Validate. You Get Perfection
At VIA INDIGOS, every moulded part reflects precision, quality, and engineering excellence. From design validation to final inspection, we implement rigorous standards to ensure every component meets exacting specifications. Our multi-layered approach integrates cutting-edge technologies, global quality standards, and meticulous testing protocols, so you receive parts that are flawless, reliable, and ready to perform.
Design Validation and Pre-Production Analysis
- DFM (Design for Manufacturability): We analyze and optimize your designs to ensure smooth production, reduce defects, and minimize material waste.
- Mold Flow Analysis: Simulates the flow of molten material within the mold, predicting and eliminating potential issues like warping, air pockets, or uneven cooling.
Material Verification and Testing
- Material Performance Testing: Every batch of raw material undergoes checks to validate strength, durability, and compliance with specifications.
- Calibration Testing: Ensures all material properties, like viscosity and thermal behavior, meet design requirements for consistency.
- Traceability: Comprehensive lot tracking for materials to maintain quality across production cycles.
In-Process Quality Control
- Appearance Inspection: Our manual and AI-driven systems assess surface quality, color consistency, glossiness, and flaw-free finishes.
- Dimensional Analysis: Real-time measurements ensure components align with tolerances as precise as ±0.01 mm throughout the production cycle.
- Camera-Based AI Systems: High-volume production is monitored using advanced camera systems integrated with artificial intelligence for error-free results.
Advanced Process Validation – PPAP & FAIR
- PPAP (Production Part Approval Process): Ensures the first production run meets all design and performance requirements. Critical for automotive and regulated industries.
- FAIR (First Article Inspection Report): Certifies the first set of manufactured components aligns perfectly with your design specifications before full-scale production.
Final Testing and Inspection
- Functional Testing: Components undergo real-world performance tests to ensure they meet operational demands.
- CMM (Coordinate Measuring Machine) Inspection: High-precision measurements confirm components meet dimensional accuracy at micron levels.
- Mechanical Property Tests: Evaluate tensile strength, impact resistance, and other critical parameters to guarantee durability.
Visual Inspection Checklist – Defects, Causes, and Solutions
S No | Defect Type | Description | Possible Causes | Solutions/Prevention |
1 | Flash | Excess material that escapes the mould cavity, creating a thin protrusion. | Excessive injection pressure, worn mould parts, or improper clamping. | Optimize clamping pressure, repair/replace worn mould parts, adjust parameters. |
2 | Sinkage | Depressions or dimples on the surface of the part. | Insufficient cooling time, thick sections, or low packing pressure. | Increase cooling time, optimize wall thickness, and adjust pressure settings. |
3 | Warpage | Distortion causing parts to bend or twist. | Uneven cooling, improper mould design, or incorrect material selection. | Balance cooling, improve mould design, and ensure proper material selection. |
4 | Weld Line | Grooves or patterns where melted plastic meets during moulding. | Low melt temperature, improper flow, or insufficient injection pressure. | Increase melt temperature, improve flow, and optimize injection parameters. |
5 | Flow Line | Visible lines or patterns indicating material flow on the surface. | Inconsistent cooling or abrupt changes in wall thickness. | Optimize cooling systems, ensure uniform material flow, and adjust design. |
6 | Cracking/Crazing | Fine cracks or lines appear on the surface. | Internal or external stress during moulding or cooling. | Optimize stress-relief processes and cooling rates to reduce residual stress. |
7 | Voids | Internal or external empty spaces within the part. | Gas bubbles, low packing pressure, or rapid cooling. | Increase packing pressure, optimize cooling cycles, and degas the material. |
8 | Burn Marks | Discoloration or burn spots on the part surface. | Excessive injection speed, trapped air, or overheating of material. | Reduce injection speed, improve venting, and monitor material heating. |
FROM REVERSE ENGINEERING TO DOORSTEP DELIVERY—YOUR PARTNER IN EXCELLENCE!
Our injection moulding services are tailored to meet your needs, from reverse engineering legacy components to delivering precision-moulded products right to your doorstep. With VIA INDIGOS, you get seamless project management, rigorous quality assurance (VIQAP), and trusted vendor approvals—all designed to ensure your success.
Products Manufactured Through Injection Moulding
Handles
Plastic Housing
Containers
Caps
LETS MOLD, SHIP AND WIN. READY TO START?
From design to delivery, we craft solutions that redefine performance and reliability for your industry.